Additive Manufacturing
AEVEX’s ForgeX brings strategic manufacturing to the front line by combining digital engineering and additive manufacturing in a deployable production system. Designed for rapid production in austere environments, the system enables mission-ready unmanned platforms to be built, configured, and launched precisely where they’re needed, accelerating delivery and strengthening resilience worldwide.
Manufacturing for the Modern Battlespace
ForgeX revolutionizes how unmanned systems are designed, built, and deployed. By combining additive manufacturing, digital engineering, and modular design, AEVEX enables rapid, scalable production of mission-ready aircraft at the point of need. This approach accelerates innovation, strengthens supply chains, and ensures combat-proven systems are delivered at the speed of relevance.
Rapid, Scalable Production
ForgeX compresses design-to-delivery timelines from months to weeks. Using advanced additive manufacturing, modular designs, and digital engineering, AEVEX can produce thousands of mission-ready aircraft at unprecedented speed. This rapid, scalable capability ensures UAS platforms are delivered where and when they are needed, keeping pace with evolving mission demands.
Manufacturing at the Point of Need
AEVEX’s proprietary additive manufacturing approach enables aircraft to be built anywhere, including at the tactical edge. By moving production closer to the battlefield, logistics are streamlined and sustainment simplified. This distributed manufacturing model delivers a decisive advantage in contested environments, allowing operators to manufacture, launch, and adapt drones within hours.
Modular Design and Mission Flexibility
Through modular, 3D-printed airframes and open architectures, AEVEX offers unmatched flexibility across mission types and payload classes. Platforms can be tailored for endurance, payload capacity, or precision strike capability while maintaining consistent quality and repeatability. This modular approach strengthens supply chain resilience and enables rapid refresh as mission requirements evolve.
Building Mission-Ready Systems at the Point of Need
AEVEX’s ForgeX is built for speed, flexibility, and simplicity. It allows teams to design, print, and assemble unmanned systems close to where they are needed. New designs and mission updates can be produced quickly without relying on long supply chains. This mobile manufacturing approach helps operators stay ready, adapt faster, and deliver the right capability when and where it matters most.
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